Electrically Conductive Elastomers

Electrically Conductive Elastomers

TPE Electric Conductive Material made by Sugo is a high-performance modified plastic, carefully formulated by blending high-quality carbon black with premium TPE (Thermoplastic Elastomer) through advanced mixing and granulation technology. Presented as uniform black granules, this material is specifically engineered for caster wheel production—filling the gap between functional performance and practical usability that many common materials fail to bridge.
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Description

Introduction

 

TPE Electric Conductive Material made by Sugo is a high-performance modified plastic, carefully formulated by blending high-quality carbon black with premium TPE (Thermoplastic Elastomer) through advanced mixing and granulation technology. Presented as uniform black granules, this material is specifically engineered for caster wheel production-filling the gap between functional performance and practical usability that many common materials fail to bridge.

 

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Product Features

 

Our Coductive Caster Wheel TPE stands out from the competition with a combination of functional and practical features, each tailored to meet the real-world needs of caster wheel production and application:

 

Dual Electrical Performance Options:

We offer two resistivity grades to fit different application scenarios
-Conductive grade (surface resistivity ≤10⁶ Ω/sq) for direct static grounding
-Static dissipative grade (surface resistivity 10⁶–10¹² Ω/sq) for controlled static discharge.
Both complying with international ESD standards to prevent static accumulation and electrostatic discharge damage.
This flexibility makes our Good Conducting Materials of TPE suitable for a wide range of caster wheel applications, from general industrial use to sensitive electronic environments.

01

Superior Wear Resistance:

The carbon black modification not only enhances conductivity but also significantly improves the material's wear resistance-critical for caster wheels that roll frequently on various surfaces (including concrete, epoxy, and tile floors). It resists abrasion, scuffing, and deformation, extending the service life of caster wheels by 30% compared to standard non-conductive TPE materials, reducing replacement costs for end-users.

02

Excellent Processability:

Designed with manufacturing efficiency in mind, this TPE Electric Conductive Material features good melt flowability and stable processing performance. It can be easily injection-molded or extruded into caster wheel treads of various sizes and shapes without requiring special equipment or complex adjustments. The recommended drying condition is 70°C for 4 hours (to avoid moisture affecting conductivity and molding quality), and the processing temperature range is 170–200°C-compatible with most standard caster wheel production lines, reducing production time and scrap rates.

03

Reliable Electrostatic Discharge (ESD) Protection:

As a TPE Highly Conductive Material, it effectively channels static charges away from the caster wheel and into the ground, preventing static sparks that could damage sensitive electronic components, ignite flammable materials, or cause discomfort to operators. This feature is essential for caster wheels used in electronics manufacturing, clean rooms, and medical facilities.

04

Flexible and Durable:

Retaining TPE's inherent flexibility and toughness, our Coductive Caster Wheel TPE absorbs impact and reduces noise during rolling, protecting both the floor and the equipment mounted on the caster wheels. It also exhibits good resistance to common industrial chemicals and temperature variations (-20°C to 80°C), ensuring stable performance in harsh working environments.

05

 

Product Advantages

 

Compared to other conductive materials (such as conductive rubber, conductive PP, or carbon fiber-reinforced composites) used for caster wheels, our TPE Electric Conductive Material offers unique advantages that make it a cost-effective and performance-driven choice for manufacturers:

 

■ Balanced Performance with No Compromises: Unlike conductive rubber that is hard to process and prone to aging, or conductive PP that lacks flexibility, our Good Conducting Materials of TPE combines conductivity, wear resistance, flexibility, and processability in one. It eliminates the need to sacrifice one performance attribute for another, ensuring caster wheels are both functional and easy to produce.

 

■ Cost-Effective Mass Production: The carbon black modification process we use is mature and cost-efficient, making our Coductive Caster Wheel Materials more affordable than graphene or carbon nanotube-based conductive materials, while still delivering reliable performance. Additionally, its excellent processability reduces production time and scrap rates, further lowering manufacturing costs for your business.

 

■ Consistent Quality and Stability: We strictly control the carbon black content and dispersion during production, ensuring each batch of TPE Highly Conductive Material has uniform resistivity and physical properties. There is no significant variation in conductivity or wear resistance between batches, guaranteeing consistent quality for your caster wheel products-critical for building customer trust and brand reputation.

 

■ Environmentally Friendly and Safe: Our Coductive Caster Wheel TPE is free of heavy metals and harmful additives, complying with RoHS and REACH standards. It is non-toxic, odorless, and can be recycled, aligning with global environmental protection trends and making it suitable for use in food processing, medical, and other eco-sensitive industries.

 

■ Customizable Solutions: We understand that different caster wheel applications have unique requirements. We can adjust the resistivity (conductive or static dissipative grade), hardness (Shore A 60–90), and wear resistance of our TPE Electric Conductive Material according to your specific needs, providing tailored solutions that perfectly match your product design and application scenarios.

 

 

Application Scenarios

 

Our TPE Electric Conductive Material is specifically designed for caster wheels, and its versatile performance makes it suitable for a wide range of industries and scenarios where static control and durability are critical. As a professional Coductive Caster Wheel Material, it is widely used in:

 

◆ Electronics Manufacturing and Assembly: Caster wheels for equipment carts, assembly line trolleys, and storage racks in static-controlled environments (such as semiconductor factories, electronic component workshops). Our TPE Highly Conductive Material prevents static buildup that could damage sensitive chips, circuit boards, and other electronic parts, ensuring product quality during transportation and assembly.

 

◆ Medical and Laboratory Facilities: Caster wheels for medical carts, test equipment, and sample transport trolleys. The anti-static and non-toxic properties of our Coductive Caster Wheel TPE make it safe for use in clean rooms, laboratories, and hospitals, where hygiene and static control are essential. It also resists chemical cleaning agents, ensuring long-term performance in sterile environments.

 

◆ Industrial Factories and Warehouses: Heavy-duty caster wheels for material handling carts, forklift attachments, and storage pallets. Our Good Conducting Materials of TPE offers excellent wear resistance and impact absorption, making it suitable for frequent rolling on rough industrial floors. It also prevents static sparks that could pose a safety hazard in environments with flammable materials (such as chemical warehouses or oil refineries).

 

◆ Logistics and Distribution Centers: Caster wheels for delivery carts, sorting equipment, and packaging trolleys. With the global industrial caster wheels market growing steadily, our TPE Electric Conductive Material helps manufacturers produce caster wheels that meet the high demands of modern logistics-combining durability, static control, and quiet operation to improve efficiency in high-volume distribution centers.

 

◆ Automotive and New Energy Industries: Caster wheels for production line carts, battery transport equipment, and component storage trolleys. Our Coductive Caster Wheel TPE is compatible with automotive manufacturing environments, offering resistance to oils and chemicals, while its static dissipative properties protect sensitive automotive electronics and battery components from ESD damage.

 

Whether you're producing standard caster wheels for industrial use or high-precision wheels for sensitive environments, our TPE Electric Conductive Material delivers the performance, reliability, and cost-effectiveness you need. As a trusted supplier of Good Conducting Materials of TPE, we are committed to helping you create caster wheel products that stand out in the market-with consistent quality, excellent functionality, and competitive pricing.

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